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Table1 Process parameters, advantages, and disadvantages of different extraction techniques

From: Review on the extraction of bioactive compounds and characterization of fruit industry by-products

Parameters involved

Advantages

Disadvantages

References

Conventional solvent extraction

Plant materials (moisture content, particle size, pH)

Solvent parameters (solid: solvent ratio, choice of the solvent, boiling point of the solvent, mixing the composition of solvents)

Process parameters (temperature, pressure)

Low cost

Simple operation

Suitable for thermolabile compounds

Ease extraction of flavonoids

Enviro-friendly because of solvent usage as water

A tremendous amount of solvent is required

Higher extraction time and energy

Low extraction efficiency

Higher toxicity

Polar solvents are commonly used

Degradation of extracts

Several additional steps required for extraction

Solvent presence in extracts

(Ares et al. 2018; Gu et al. 2019; Mehmood et al. 2019; Taofiq et al. 2019)

Enzyme-assisted extraction

Plant materials (moisture content, nutrient availability, particle size)

Enzyme parameters (type, concentration, composition, characteristic properties, mixing ratio)

Solvent (types of solvent, solvent ionic strength)

Process parameters (temperature, pH, process time)

High recovery of phytochemicals

Low energy and time consumption

No requirement of additional steps

Low residual levels

Not altering the structure of the cell

Limited equipment corrosion

No toxic waste

Low Temperature and Cost

Cost of enzymes is relatively higher

Can't completely hydrolyze the structure of the cell wall

Scale-up process

High disbursement for the drying after the enzyme treatment

Very long extraction time of 1–4 h

Filtration must be required

(Adetunji et al. 2017; Gong et al. 2020; Grassino et al. 2020; Nadar et al. 2018; Panja 2018)

Supercitical Fluid extraction

Plant materials (particle size, moisture content, surface area, porosity)

Solvent parameters (density, diffusivity, viscosity, polarity, compressibility, solvent mixture ratio, flow rate, vapour pressure)

Process parameters (temperature, pressure, dynamic time)

CO2 is chemically inert, non-toxic, cheap, well-accepted food-grade solvent

Low polarity, high diffusivity solvent

Allowing low polar molecules with additional clean set-up

Inactivation of microorganisms

Low cost, low consumption of chemicals

Clean and free solvent extract

Reduce the oxidation of component

Can penetrate faster than the other solvent

It is a non-polar solvent so that it can't extract polar extracts

Requires modifiers

Complex equipment

Barely applied for extraction and fractionization of carbonyl

The presence of water may cause problems

Risk of volatile compounds

High capital investment and cost

Elevated pressure is required

Many parameters to optimize

(Al-Otoom et al. 2014; Gere et al. 1997; Pinto et al. 2020; Pourmortazavi and Hajimirsadeghi 2007)

Subcritical fluid extraction

Plant materials (particle size, moisture content)

Solvent parameters (temperature, critical pressure, mixing, flow rate, modifiers, additives)

Process parameters (modes, time of extraction, Solid: liquid ratio)

Shorter extraction time

Higher efficiency

The continuous process is possible

Less expensive instrument

Polar, moderately polar solvent

Low polar and non-polar compounds can be extracted separately

Water is an extraction solvent that has the benefits of being green, cheap, and readily available

Equipment is not easy to clean

More reactive and corrosive

Thermal degradation may occur at high temperature

Improper control process condition

Hydrolysis of the pectin chain

Not easy to remove moisture from the extracts and may require additional procedures, including evaporation, dehydration, precipitation

(Essien et al. 2020; Gallego et al. 2019; Zhang et al. 2020)

Microwave-assisted extraction

Plant materials (moisture content, particle size, texture complexity, dielectric loss factor)

Solvent parameters (pH, volume, dielectric properties, solid: solvent ratio, density)

Process parameters (microwave power, temperature, pressure, time of extraction)

Heating is homogenous

No temperature gradient between solid and solvent system

Minimized solvent use

Lower time of extraction and cost

Improved extraction yield

Simple in operation

Minimum labour used

No risk of oxidation

Volumetric heating

Volatile compounds can be removed without any loss

Solvents solution may cause wear in types of equipment

Not suitable for thermosensitive compounds

Sometimes fat oxidation occurs

To collect the volatile compound, the vessel is to be cooled

Solution temperature is low

(Al-Dhabi and Ponmurugan 2020; Arrutia et al. 2020; Okolie et al. 2019; Upadhyay et al. 2012)

Ultrasound-assisted extraction

Plant materials (emulsifying capacity, solubility texture, liquid: solid ratio, presence of dissolved gases)

Solvent parameters (type of solvent, mixture ratio, reaction of solvent towards the target compounds)

Process parameters (frequency range, frequency combination, vibration of the probe, amplitude displacement, ultrasonic generator, ultrasound intensity, shape and size of the ultrasonic reactor, pressure, temperature, pump flow)

Improve the efficiency

Reduce time of extraction and cost

Increase the extraction yield

Reduce the amount of solvent

Versatile in terms of solvents

Rapid and reproducible

Prevention of material and solvent wastage

Lower process temperature

No costly equipment

Lower environment polluting risks

Less expensive than microwave digester

Replaceable with GRAS solvents

Used for thermolabile compounds

The repetition of the process would be done

Non-uniformity of ultrasound with solution

Harmful for human health by toxic solvent

More solvent will be required

Filtration is needed

The target compounds are sometimes overcooked

Generation of oxidizing species (OH+, H2O2) for the oxidation of organic material

(Belwal et al. 2020; Carrillo-Hormaza et al. 2020; Chakraborty et al. 2020; Dzah et al. 2020; Meregalli et al. 2020; Saifullah et al. 2020)

Pulsed electric field assisted extraction

Plant materials (the moisture content of biomass, Size, and shape of the plant cell)

Solvent parameters (solvent type, solvent: sample ratio)

Process Parameters (flow rate, frequency, extraction time, temperature, the diameter of the chamber, numbers, and duration of electric pulses)

Cheaper and usage of less energy

Non-toxic

Environment-friendly solvents usage

Moderate temperature

Improving productivity

Higher selectivity for intracellular products

Increase the extraction rate

Decrease the amount of solvent

Shortening the extraction time

Avoiding quality loss and fractionization of non-pure extracts

The high cost of equipment

A high voltage pulse is required

Insulation should be there

Electrode usage causes corrosion

Dependence of medium

Composition or conductivity of solvent

(Andreou et al. 2020; El Kantar et al. 2018a; Medina-Meza and Barbosa-Cánovas 2015; Plazzotta et al. 2021)