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The ancient koji mold (Aspergillus oryzae) as a modern biotechnological tool

Bioresources and Bioprocessing volume 8, Article number: 52 (2021) Cite this article

Abstract

Aspergillus oryzae (A. oryzae) is a filamentous micro-fungus that is used from centuries in fermentation of different foods in many countries all over the world. This valuable fungus is also a rich source of many bioactive secondary metabolites. Moreover, A. oryzae has a prestigious secretory system that allows it to secrete high concentrations of proteins into its culturing medium, which support its use as biotechnological tool in veterinary, food, pharmaceutical, and industrial fields. This review aims to highlight the significance of this valuable fungus in food industry, showing its generosity in production of nutritional and bioactive metabolites that enrich food fermented by it. Also, using A. oryzae as a biotechnological tool in the field of enzymes production was described. Furthermore, domestication, functional genomics, and contributions of A. oryzae in functional production of human pharmaceutical proteins were presented. Finally, future prospects in order to get more benefits from A. oryzae were discussed.

Introduction

Aspergillus oryzae (A. oryzae) is a multicellular fungus that is considered as one of the most important species used as biotechnological tool in many countries all over the world as shown in Table 1. It is generally used in food industry for manufacturing fermented foods such as miso (soybean paste), shoyu (soy sauce), tane-koji (seed rice malt), douche (fermented and salted black soybean), bean curd seasoning and vinegar. Thanks to its potent ability to produce amylase and protease that allows it to decompose proteins and different starches into sugars and amino acids (Watarai et al. 2019). For more than 2 millennia, A. oryzae has been employed for koji production in the Orient. In Europe, A. oryzae has been used since the beginning of the previous century in enzyme production for brewing and baking (Barbesgaard et al. 1992). In the Japanese cuisine, koji is soya beans and/or cooked grain that have been fermented with a certain mold, this mold was then named koji mold to indicate the mold used for koji fermentation (Gomi 2019). A. oryzae has been regarded as safe (GRAS) by the FDA, and this mold safety has been approved also by the WHO (He et al. 2019). Besides its known industrial applications, A. oryzae has many reported biological activities that nominate it as a promising probiotic in the veterinary field for animal production (Lee et al. 2006). A. oryzae contributes positively in affecting gut microflora by acting as a favorable substrate for the growth of many beneficial bacteria inside intestine such as different lactobacilli species which subsequently antagonize harmful bacteria as E. coli and Salmonella due to the ability of many lactobacilli to produce bacteriocins (antimicrobial peptides) (Kim et al. 2003). Moreover, the potent enzymes produced by A. oryzae affect digestion process and active amylolytic and proteolytic facilitate digestion of dry matter and hence simplify getting nutrients. In a recent study, combining A. oryzae with date palm seed meal resulted in improving Nile tilapia’s growth, digestion activity and immunity (Dawood et al. 2020). Similarly, addition of A. oryzae at 0.1% to a diet resulted in a significant lowering of cholesterol levels in serum of broiler chickens for 5 weeks (Kim et al. 2003) which came as a result of the production of 3-hydroxy-3 methylglutaryl-coenzyme A responsible for inhibiting cholesterol biosynthesis (Hajjaj et al. 2005).

Table 1 Products of commercial values showing importance of A. oryzae as biotechnological tool
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Contributions of A. oryzae have extended to the production of heterologous proteins, thanks to the prestigious secretion machinery owned by A. oryzae that allows it to secrete high concentrations of proteins into the culture medium (Machida, 2002). Neoculin is one of the important taste-modifying hetero-oligomeric proteins produced by A. oryzae (Nakajima et al. 2006). Moreover, human lysozyme, and recombinant antibodies (such as adalimumab) were also produced by A. oryzae in order to reduce their production costs (Huynh et al. 2020).

Due to its various industrial applications as well as its capability to produce high concentrations of proteins into the culture medium, A. oryzae has continuously attracted scientists’ attention as a potent biotechnological tool that has potent contributions in industrial, food, veterinary, and pharmaceutical fields. In this review, the secondary metabolites produced by A. oryzae, and its use as a biotechnological tool for enzymes production were presented. Moreover, domestication, functional genomics, and using A. oryzae for functional production of human pharmaceutical proteins were highlighted. Finally, future prospects of getting more benefits from using A. oryzae were discussed.

Morphology, and classification of A. oryzae

A. oryzae belongs to Aspergillus flavus-oryzae group and its species can be differentiated according to their conidia shapes (Moubasher 1993; Elkhateeb 2005). A. oryzae belongs to Class: Eurotiomycetes; Order: Eurotiales; Family: Trichocomaceae. It is important to mention that molecular and genetic identification techniques usually fail to differentiate between the two fungi, A. oryzae and A. flavus, and eventually morphological and microscopic characteristics are the conclusive techniques used to identify A. oryzae. A. oryzae have the ability to grow on many media including, potato dextrose agar on which the growth is fast with heavy colonies, Czapek’s agar on which colonies after 7 days at 25 °C attaining 7–8 cm in diameter with faintly yellowish margin shifting to yellow green similar to the growth obtained on malt extract agar. Generally, A. oryzae has an optimal growth, at temperature of 32–36 °C (± 1 °C) and it cannot grow above 44 °C, in pH ranging between 5.0, and 6.0 and it can germinate at pH from 2.0 to 8.0. A. oryzae could grow in corn flour with a water content of about 16% (Moubasher 1993). Under microscope, A. oryzae is famous by its globose vesicle with elongated conidial chains, which look like fluffy-white strands on the substrate inhibited by A. oryzae (Moubasher 1993). A. oryzae conidiophores are long, arising from substrate, rough-walled, conidial head large, radiate (Fig. 1) with globose to subglobose conidia. A. oryzae has been isolated from soils and different plants such as rice, broad bean, sunflower, soybean, and wheat (Elkhateeb 2005).

Fig. 1
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Morphology of Aspergillus oryzae: A under microscope, B cultivated on potato dextrose agar medium

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Secondary metabolites originated from A. oryzae and their bioactivities

Besides its potent secretion machinery, A. oryzae is a generous source of various secondary metabolites as shown in Fig. 2. Those metabolites belong to different chemical classes such as terpenoids, coumarins, oxylipins, and fatty acids (Son et al. 2018). It is important to mention that secretion of secondary metabolites in A. oryzae (as in case of many other microorganisms) is significantly affected by different cultivation conditions. Many of the metabolites secreted by A. oryzae have different reported bioactivities such as anticancer, cytotoxicity, antimicrobial, antihypertensive, and antiviral activities (Table 2). Isocoumarin derivatives produced by A. oryzae solid cultures exerted moderate anticancer activities against many human cancer cell lines (Zhou et al. 2016); the heterotetracyclic gliotoxin, aspirochlorine, exert antimicrobial and antifungal activities (Chankhamjon et al. 2015); aspergillic acids exhibit antihypertensive, and antifungal activities (Nishimura et al. 1991); the polyamino acid, aspergillomarasmine A is a rapid and potent inhibitor of the NDM-1 enzyme and another clinically relevant metallo-β-lactamase, and VIM-2. Aspergillomarasmine A contributed in fully restoring the effect of meropenem against many species of Enterobacteriaceae, Pseudomonas, and Acinetobacter (King et al. 2014). On the other hand, aspergillomarasmine B has antiangiogenic effect (He et al. 2019). Interestingly, a strain of A. oryzae was successfully generated to produce penicillin and the obtained strain showed over 100-fold over expression of VeA which is important for penicillin production (Marui et al. 2010). Asperfuran is a dihydrobenzofuran derivative that exerts antifungal and anticancer activities (Pfefferle et al. 1990). Nevertheless, some mycotoxins have also been reported from A. oryzae, such as kojic acid which has various applications in cosmetics as whitening agent, has strong antibacterial and anti-tyrosinase activities, and also reported to have potential carcinogenicity (Burnett et al. 2010; Saeedi et al. 2019). Also, the indol tetrameric acid, cyclopiazonic acid, and β-nitropropionic acid were also reported as metabolites from A. oryzae (Blumenthal, 2004). Genetic manipulation is used to remove the biosynthetic gene cluster of cyclopiazonic acid in order to avoid its biosynthesis in biotechnological processes.

Fig. 2
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Some secondary metabolites produced by A. oryzae

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Table 2 Some secondary metabolites produced by A. oryzae and their biological activities
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A. oryzae as a biotechnological tool for industrial enzymes production

Recently, there is a major scope for utilizing low and safe resources for valuable byproducts production. Employing enzymes from microbial origin in industrial applications are preferred over enzymes produced by conventional methods due to many reasons, such as their economic feasibility, low toxicity and being eco-friendly, their low energy demand, their better efficiency, and better quality products (Gurung et al. 2013). Moreover, the competence of microbes to be cultivated on solid substrates provides the possibility of converting agricultural byproducts into valuable materials helping in both sustainable agriculture and environmental conservation. Generally, microbial enzymes of fungal origin are more favorable due to fungal hyphal mode of growth and their good tolerance to low water activity (0.5–0.6 aw), and high osmotic conditions (Raimbault 1998; Raveendran et al. 2018). Enzymes production is conducted either by solid-state fermentation (SSF) or submerged fermentation (SmF) (Subramaniyam and Vimala 2012).

Since A. oryzae has GRAS status (Reichelt 1983), it is safely used as a source of many industrial enzymes as shown in Table 3. Liang et al. (2009) and Chancharoonpong et al. (2012) reported high quantities of hydrolytic enzymes in soybean koji inoculated with A. oryzae including amylase, neutral protease, alkaline protease, metallopeptidase, and glutaminase.

Table 3 Some industrial enzymes originated from A. oryzae and their substrates
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Proteases are a group of multifunctional enzymes that are tremendously applicable in food, pharmaceutical, medical, and biotechnological industries, accounting for about 60% of the complete enzyme market (Ramakrishna et al. 2010). Fungal proteases are characterized by their wide biochemical diversity, susceptible to genetic manipulation, high productivity, being extracellular, and hence can be easily recovered from fermentation medium (Silva et al. 2011). de Castro and Sato (2014) utilized A. oryzae protease produced on wheat bran by SSF for protein hydrolysis of soy protein isolate (SPI), bovine whey protein (BWP), and egg white protein (EWP) resulting in increasing natural antioxidant activity. Prolyl endopeptidase, is another enzyme that plays an important role in digestion of proline-rich proteins, can be used as an oral enzyme therapy product in patients affected by intolerance to gluten (a group of proline-rich proteins found in wheat, rye and barley) and was reported to be produced by A. oryzae on wheat gliadin (Eugster et al. 2015). The amylases (α-amylases, β-amylases, and glucoamylases) are one of the very useful families of enzymes in biotechnology and have the widest range of industrial applications (Rodriguez et al. 2006). Alpha amylases (E.C. 3.2.1.1., 1,4-α-D-glucan glucanohydrolase) catalyze hydrolysis of internal α-1,4 glycosidic linkage in starch, amylopectin and amylose converting them into maltose and glucose. These enzymes are critically important especially in the detergent and the food industries (Brown et al. 2013). Ramachandran et al. (2004) utilized different oil cakes which are the byproducts obtained after oil extraction, while Fadel et al. (2020) utilized wheat bran, corn flour, sugar beet pulp, sun flower for α-amylase production by A. oryzae. Glucoamylases are generally used in high fructose corn syrup, glucose syrup, and alcohol production (James and Lee 1997; Biesebeke et al. 2005). Lakshmi and Jyothi (2014) reported the ability of A. oryzae to secrete glucoamylase through growing on wheat bran. On the other hand, lipases, the triacylglycerol acyl hydrolases (EC 3.1.1.3) emulsify substrates and hydrolyze glycerides to free fatty acids and glycerols. Lipases are employed in the synthesis of many dairy products, oils and fats, many applications in detergents, cosmetics and medicine (Priji et al. 2016). Lipases are commonly applied in food products to enhance both aroma and flavor of cheese, yogurt, milk, and butter (Iftikhar et al. 2011). Ahmed et al. (2019) reported lipase production by A. oryzae on a variety of lignocellulolytic materials (wheat bran, sorghum, rice bran, wheat straw, corn cobs).

Cellulases and pectinases are responsible for hydrolyzing cellulose and pectin, respectively, into glucose. Cellulases are widely applicable in pollution treatment, animal feed, food, textile, protoplast production, genetic engineering, paper, fuel, and chemical industries (Bhat, 2000; Chen et al. 2012). Pectinase enzyme (EC. 3.2.1.15) is ranked as one of the highly important industrial enzymes that find its application in juice and beverage processing, vegetable oil extraction and other food industries (Pinheiro et al. 2017). Hoa and Hung (2013) reported the ability of A. oryzae to produce cellulase and pectinase on soybean residue.

β-galactosidase (EC 3.2.1.23), is also known as β-gal, that hydrolyzes lactose (milk sugar) into glucose and galactose, used for the improvement of milk and its derivatives for consumption by people with lactose intolerance, for prevention of crystallization of lactose in frozen and condensed milk products and also for the increase of the sweetening properties of lactose (Patel et al. 1985; Furlan et al. 2000). Nizamuddin et al. (2008) utilized wheat bran and rice husk as solid substrates for β-galactosidase production. Asparaginase is also another enzyme produced by A. oryzae, and is responsible for catalyzing asparagine hydrolysis into ammonia and aspartic acid (Olempska-Beer 2007).

Genomics, safety, and domestication of A. oryzae

Generally, strains belonging to this species show variety in color and fermentation potency. However, the relationship between the capabilities of A. oryzae different strains and genetic factors remains not well-studied. The first report describing the whole-genome sequencing of A. oryzae RIB40 was published by Japanese scientists in 2005 using whole-genome shotgun approach (Machida et al. 2005). The reported 37-Mb genome was predicted to carry 8 chromosomes, comprising 12,074 genes, and encoding proteins with more than one hundred amino acid residues. Conducting comparative genomic analysis of the whole genome sequences of Aspergillus fumigatus and Aspergillus nidulans showed that A. oryzae genome was larger than that of both mentioned species by 7–9 Mb (about 34 and 29% larger genome sizes, respectively) (Galagan et al. 2005). Previously, it was suggested that the genes in newly acquired regions are only insignificantly expressed under normal conditions (Kobayashi et al. 2007) and most of their functions are still unidentified, especially for those genes not directly involved in fermentation. However, recently it was reported that the unique genes principally encode secretory hydrolases, stress responses, and metabolism (He et al. 2018a). One of the good databases concerned with protein as well as gene sequences of major Aspergillus species including A. oryzae, is the Aspergillus Genome Database (AspGD; www. aspgd.org). In this website, besides information about A. oryzae, analysis tools, and manually curated data derived from published scientific articles for A. nidulans, A. fumigatus, and A. niger (Arnaud et al. 2010). However, this informative website needs to be updated. It should be mentioned that according to many comparative analyses, A. flavus and A. oryzae genomes showed 99.5% similarity in coding regions and hence are regarded as genetically very closely related species. Previously, A. oryzae has been distinguished from A. flavus based on morphological characteristics and toxicity (Klich 2007; Jørgensen 2007), but recently a new molecular method was suggested to distinguish between both species based on conducting genome‐wide total single-nucleotide polymorphisms (Chang 2019). Contrary to A. oryzae, some strains belonging to the genus A. flavus shows serious safety hazards due to their aflatoxin production ability (Kumar et al. 2017; Ezekiel et al. 2019). Interestingly, some A. oryzae strains contain all or parts of the biosynthetic gene cluster responsible for aflatoxin production, though they are non-aflatoxigenic (Kusumoto et al. 2000; Chang 2019). In a previous comparative study, A. oryzae was found to form a monophyletic clade derived from one clade of A. flavus. This was concluded based on phylogenetic analysis that was conducted on 11 genes, aflatoxin gene cluster and single-nucleotide polymorphism of the whole A. oryzae genome (Geiser et al. 1998; Chang et al. 2006). Although it was believed that both A. oryzae, and A. flavus have no sexual reproduction, genome analysis along with some recent studies showed that A. flavus can perform sexual reproduction. Moreover, both species contain an approximately complete gene set essential for sexual reproduction (Geiser et al. 1996; Wada et al. 2012). All strains of A. oryzae and A. flavus have one mating type (MAT type) locus in their genome, at which either MAT1-1 or MAT1-2 is encoded (Ramirez-Prado et al. 2008; Wada et al. 2012). Nevertheless, full sexual reproduction has not been confirmed in A. oryzae, and crossbreeding trials failed (Watarai et al. 2019). It was proposed by genome analysis that recombination happened among A. oryzae ancestors based on the disequilibrium in linkage between MAT types and a single gene phylogeny (Chang and Ehrlich 2010).

Development of the technology of third-generation sequencing has speeded the progress of genome projects concerned by A. oryzae, thanks to the long reads ability of this technology, which can improve genome annotation quality by reducing genome errors in assembly. Till now, the whole genome of about 10 strains of A. oryzae was deposited in NCBI database with genome sizes ranging between 35.42 and 41.16 Mb, and GC content of approximately 48% in most strains (He et al. 2018b). Fungal genomics is in its early stages for the breeding of industrial strains, in spite of the decoded genomes of numerous A. oryzae strains. Out of more than 10,000 genes, only about 200 genes (accounting for 1.7% of the whole genome) are functionally verified (He et al. 2018b, 2019).

Domestication of microorganisms in general and of A. oryzae in particular is attracting the attention of current researchers. Domestication is simply concerned with wild species artificial selection and breeding in order to obtain cultivated variants that fulfill human or industrial needs (Steensels et al. 2019). Domestication of microorganisms has been highly appreciated in industrial fields especially in fermentation of beverage and food. Throughout domestication process, microorganisms acquire the ability to consume particular nutrients in an efficient way, survive the specific stress during industrial process, and produce desirable compounds. Interestingly, various lineages of the same species are adapted to highly varied niches, which results in phenotypically and genetically different strains (Steensels et al. 2019). Domestication is of A. oryzae includes selecting strains characterized by rapid mycelial growth, pleasing fragrances, high amylases yield, and low production of toxins or pigments. In a recent study, whole-genome sequencing was conducted on 82 industrial A. oryzae strains to determine their draft genomes. It was suggested that A. oryzae strains have passed by multiple intergenomic recombination events between ancestors of A. oryzae without any appearance of sexual recombination throughout the process of domestication, and that domestication of A. oryzae is tremendously limited to intra-genomic mutation and rearrangements (Watarai et al. 2019). Moreover, conducted intra- and inter-cladal comparative study revealed that nonsynonymous, gap mutations, and intra-genomic recombination were caused by the evolutionary pressure of domestication in a selective way. The strong ability of A. oryzae to produce different hydrolytic enzymes nominates it as a perfect model for the research of protein secretion and gene expression (Machida et al. 2005; He et al. 2019). Nevertheless, functional genomics progress in the field of A. oryzae remains limited due to the small number of available selection markers for A. oryzae, which are not amenable to traditional genetic manipulation measures (Zhong et al. 2018). Hence, exploiting effective genetic transformation and selection markers techniques is of great importance.

Strategies for A. oryzae functional genomics

Different strategies reemployed in order to investigate functional genomic as shown in Table 4 and Fig. 3, including the use of selection markers, conducting transformations, and genetic manipulations (Mei et al. 2019; He et al. 2019).

Table 4 Different strategies generally employed to investigate functional genomic
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Fig. 3
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Efficient strategies for fungal transformation conducted for functional genomic investigation

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Selection markers strategy

Starting with the effective selection markers which can reduce both false-positive rates as well as screening workload, the most commonly employed selection markers are drug resistance markers and auxotrophic markers. The drug resistance markers can be used as dominant selection markers, and for those markers no need that host strain be auxotrophic. After vector transformation with drug resistance genes, the host strain is able to grow in presence of specific concentrations of that drug. However, many disadvantages are facing the use of this technique such as the need for expensive antibiotics, and the high native drug resistance nature of A. oryzae resulted in a very few number of foreign hetero gene markers that can successfully be used as markers (Zhong et al. 2018; Miura et al. 2018). Moreover, some resistance genes can be transferred to the environment and other microbes, which is risky. For A. oryzae genetic transformation, some resistance genes such as hygromycin B resistance gene (hph) and (hygr), are examples of commonly used drug resistance markers. Interestingly, by using hph as a selection marker, scientists have succeeded in constructing an interference vector for A. oryzae and repressing the wA gene expression which is involved in spores coloring (Fernandez et al. 2012). Also, the bleomycin resistance marker has also been employed in A. oryzae transformation through increasing A. oryzae susceptibility to bleomycin (Suzuki et al. 2009). Similarly, phleomycin and pyrithiamine resistance genes have been used for A. oryzae transformation as dominant selection markers (Zhang et al. 2017a, b). Anyway, due to the disadvantages of using drug resistance markers, FDA has forbidden using such markers in food-related microorganisms such as A. oryzae (Newsome et al. 2009). On the other hand, using auxotrophic markers as selection markers for screening is suitable and effective, based on selective culture media, transformation systems for A. oryzae was mainly improved according to auxotrophic markers for auxotrophic mutant strains complementation. After vector transformation with the corresponding auxotrophic marker, the resulting auxotrophs have similar phenotype with the wild type. The gene pyrG encoding for orotidine-5’-monophosphate (OMP) decarboxylase, which is a key enzyme for the biosynthesis of uridine/uracil that is important for fungal survival, and hence the pyrG mutants fail to convert orotidine into uridine and require additional supplementation of uridine or uracil for their growth (Zhu et al. 2013). For A. oryzae genetic transformation, pyrG is considered as the most commonly employed marker. A gene knockout system was developed using A. oryzae KBN630 as an original strain, and pyrG as a selection marker (Yoshino-Yasuda et al. 2011). Also, it was proven that the pyrG marker is a potent tool for recombinant gene expression investigations and genetic transformation concerned with A. oryzae (Nguyen et al. 2017). Moreover, multiple genes were disrupted and knocked out through a pyrG selectable marker (Maruyama and Kitamoto 2008; Yoon et al. 2011). Other nutritional markers were also investigated for A. oryzae transformation systems such as adeA for adenine, aopex11-1 which is involved in peroxisome proliferation, niaD for nitrate assimilation, or argB for arginine biosynthesis (Jin et al. 2004a, 2004b; He et al. 2019).

Transformations strategy

The second group of strategies employed to investigate functional genomic are those conducted for transformation of A. oryzae. The low A. oryzae transformation efficiency represents the key obstacle to its successful genetic transformation (Jiang et al. 2013). Hence, to overcome this problem, researches employed different transformation techniques including protoplast-mediated transformation (which is the main strategy to introduce DNA into fungi due to the easiness of obtaining homozygotes), Agrobacterium-mediated transformation, and electroporation.

Protoplast-mediated transformation

This strategy is the main strategy used to introduce DNA into fungi due to the easiness of obtaining homozygotes. Examples for protoplast-mediated transformation are introducing an aspartic proteinase into A. oryzae from Mucor pusillus using niaD gene as selective marker; transforming a neutral ceramidase orthologue into A. oryzae (Tada et al. 2009). Due to the variation in composition of cell wall and potential fungal defense mechanisms, it is difficult to generalize protoplast-mediated transformation protocols across different fungi (Van den Berg et al. 2015). Accordingly, the procedure used for protoplast-mediated transformation of A. oryzae is a modified version, where preparation of protoplast is the main step that requires cell wall removing by cell wall-lytic enzymes or other mechanical non-enzymatic methods (Wang et al. 2017). Consequently, the transformation rate in filamentous fungi is principally affected by the efficiency of cell wall-degrading enzymes (Kück and Hoff 2010).

The Agrobacterium-mediated transformation strategy

Agrobacterium-mediated transformation is another simple and more efficient approach for targeting gene in A. oryzae. Thanks to the direct use of fungal spores, and the fact that obtaining protoplasts become not necessary, which is hard and relatively difficult. Moreover, the Agrobacterium-mediated transformation method can elevate gene deletion efficiency and targeted integration in some fungal genera when compared with other transformation methods. The Agrobacterium-mediated transformation strategy was traditionally used in plants, but now it is applied to yeast and filamentous fungi (Wang et al. 2014; Nguyen et al. 2016; Li et al. 2017). The reason for using the Gram-negative bacterium, Agrobacterium tumefaciens, is due to its ability to transfer the T-DNA region of the Ti plasmid to the infected plant genome. This method was successfully employed for transforming fungal spores, mycelia, and germlings (Govender and Wong 2017). There are some disadvantages for using Agrobacterium-mediated transformation such as the difficulty of developing enough vir genes and heterologous DNA containing binary vectors. Also due to the difficulty in generalizing Agrobacterium-mediated transformation protocols across different fungi because of the variable parameters controlling Agrobacterium–fungi conjugation and affecting rate of transformation.

Electroporation strategy

The third technique of transformation is electroporation, where a high-voltage electric pulse is applied to protoplasts and DNA containing solution. Although electroporation of protoplasts has been conducted for several yeasts and fungi, researchers have failed to transform A. oryzae through electroporation (Timofeev et al. 2019; Lichius et al. 2020). Therefore, there are no studies reported on conducting A. oryzae transformation using electroporation methods. Generally, electroporation protocols require optimization among different fungal species and are relatively difficult. Additionally, although electroporation is relatively simple and need relatively short time, it has a low DNA transfer efficiency (∼1–5 × 104 colonies/µg) in comparison with protoplast-mediated transformation (1 transformant per 105 spores) and Agrobacterium-mediated transformation (10 transformants per 105 spores) methods (Kotnik et al. 2015).

Genetic manipulations

Besides selection markers, and transformation strategies discussed before, genetic manipulations is a successful strategy used to investigate gene functions or enhance the ability of a strain to produce a certain product (Son and Park 2020; Ullah et al. 2020). To do so, it is important to generate a host with effective selection markers and high transformation rate. Till now, few attempts had been performed to manipulate genes in A. oryzae. For instance, highly branched mutants were generated by UV or nitrous acid mutagenesis (Bocking et al. 1999). Also, a novel food-grade industrial koji molds were bred with high acid protease activity by interspecific genome recombination between A. oryzae and A. niger (Xu et al. 2011). Furthermore, an RNAi system was constructed for gene silencing in A. oryzae using the Gateway system and compatible restriction enzyme sites to create the hairpin RNA cassette (Yamada et al. 2007). Recently, CRISPR/Cas9 bacterial and archaeal immune mechanism was engineered into a simple, efficient, and powerful gene editing system, which contained only two components: the Cas9 nuclease and a single guide RNA (sgRNA). The CRISPR/Cas9 system has been successfully adapted to filamentous fungi such as Aspergillus aculeatus, Aspergillus fumigatus, and A. oryzae (Nødvig et al. 2015; El-Sayed et al. 2017). However, difficulty in isolation of A. oryzae conidia containing only mutated nuclei, and the low mutational rates represent obstacles against using this system for genome editing used in A. oryzae (Katayama et al. 2016). The procedure of CRISPR/Cas9 system starts with optimizing codon usage of cas9 then inserted into the expression vector. After that, a promoter is fused with the sgRNA sequence and inserted into the expression vector containing cas9. A CRISPR/Cas9 system in A. oryzae was developed to knock out wA (polyketide synthase), pyrG, and yA (p-diphenol oxidase) (Katayama et al. 2016).

Functional genomics for improving A. oryzae industrial application

In order to improve A. oryzae for industrial applications, the functional genomics of A. oryzae can be employed mainly on conidiation, protein secretion and expression, and secondary metabolites.

Regulation of conidiation process

Conidiation is the process of producing conidia in conidiophores (Kitamoto 2015). The conidia of A. oryzae are important for the food industry as starters that digest ingredients in the first step of fermentation (Ogawa et al. 2010). Hence, conidiation regulatory pathway has attracted researchers’ attention. Generally, conidiation process is putatively induced by external or internal signals that result in activation of a genetically programed sporulation (Murthy et al. 2018). Conidiation is induced when nutrients (carbon and nitrogen sources) are poorly available in culture medium (Krijgsheld et al. 2013). The regulatory mechanism of conidiation has been well-studied in A. nidulans, and many studies have reported that the regulatory mechanisms are conserved between A. nidulans and A. oryzae, and that A. oryzae, A. nidulans, and A. fumigatus have a G-protein signaling pathway and brlA orthologs in common. Moreover, the analyses of AorflbA disruptant and AorfadA dominant-active mutants implicated that AorFadA-mediated G-protein signaling suppresses vegetative growth of A. oryzae as illustrated in Fig. 4a (Ogawa et al., 2010). Till now, BrlA is the most well-studied conidiation regulatory gene. BrlA triggers a central regulatory pathway (Fig. 4b) regulating conidiation-specific genes expression such as abaA, medA, stuA, vosA, and wetA (Park et al. 2019). BrlA disruptants of A. oryzae failed to form conidiophores. On the other hand, the fadA G-protein-dependent signaling pathway also regulates conidiation by suppressing brlA activation. The Fad-mediated signaling is regulated by FlbA, which is a specific regulator of G-protein signaling. In A. oryzae, the fadA mutant is responsible for reducing intrinsic GTPase activity and causes formation of autolytic phenotypes. Furthermore, the overexpression of Rim15p (a serine-threonine kinase) in A. oryzae caused reduction in conidiation process which is completely stopped when Rim15p is deleted (Nakamura et al. 2016).

Fig. 4
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Schematic presentations showing model for conidiation regulation in A. oryzae as proposed by Ogawa et al., 2010 (a); and central regulatory pathway in Aspergillus fumigatus conidiation as proposed by Yu, 2010 (b)

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Protein and secondary metabolites secretion and expression

Being listed as GRAS by the FDA, and due to its potent secretion machinery, A. oryzae is an excellent host for industrial protein production such as amylases, chymosin, glucose oxidases, cellulases, lipases, pectinases, catalases, proteases, phytases, and xylanases in food (He et al. 2018a; Ntana et al. 2020). As a result, A. oryzae has been attracting continuous attention as a host for expressing homologous and heterologous proteins. Nevertheless, heterologous eukaryotic proteins are usually inefficiently produced compared to endogenous proteins. Till now, numerous obstacles have been reported and solved in the heterologous protein production process. Firstly, the most important factors are effective selection markers and effective A. oryzae transformation strategies, which have been described previously. Secondly, presence of secreted proteases with their proteolytic degradable abilities in the culture medium is considered as another serious obstacle in heterologous protein production (Yokota et al. 2017). To overcome this proteolytic degradation, scientists have constructed multiple protease gene disruptants, which increased the heterologous proteins yields (Yoon et al. 2011; Hoang et al. 2015). Moreover, a significant improvement of heterologous protein production by A. oryzae is accomplished by repressing autophagy genes and vacuolar protein sorting (VPS), which play key roles in the secretory pathway (Yoon et al. 2010). Furthermore, the yield of heterologous proteins was improved through genetic fusion of a target protein with endogenous carrier proteins which are usually secreted enzymes (Yoon et al. 2010). In transcription and posttranscriptional processes, heterologous fusion protein technique can improve yields. The approach of fusion proteins was recently developed to increase heterologous protein expression through the modulation of endoplasmic reticulum–Golgi cargo receptors (Hoang et al. 2015). The carrier-fused heterologous proteins secretion can be affected by lectin-type cargo receptors and hence improve heterologous protein production.

Comparing the A. oryzae genome with those of A. fumigatus and A. nidulans revealed that extra genes are predominantly involved into secretory hydrolases, transporters, and secondary metabolites production genes. Generally, secondary metabolites are synthesized by gene clusters, most of which encode typical backbone enzymes, such as non-ribosomal peptide synthase and polyketide synthase. The A. oryzae genome contains 56 gene clusters, from which only 14 genes are identified as biosynthetic gene cluster involved in production of kojic acid. These genes include an enzyme gene (kojA), Zn(II)2Cy6 transcription factor gene (kojR), and a transporter gene (kojT) (Yamada et al. 2014). The safety of A. oryzae can be explained by the lack of the aflR gene which made A. oryzae cannot produce aflatoxins (Lee et al. 2014).

Functional production of human pharmaceutical proteins using A. oryzae

A. oryzae has been nominated as a promising host for production of heterologous proteins from different high eukaryotes due to its ability to secrete high concentrations of proteins into the culture medium (Machida 2002). Furthermore, using A. oryzae for the production of the hetero-oligomeric protein, neoculin, which has taste-modifying activity was also reported (Nakajima et al. 2006).Tsuchiya et al. in (1992) have reported production of active human lysozyme from A. oryzae transformants through expression of the introduced mature human lysozyme (HLY gene). Moreover, the great demand together with the requirement for reducing cost of antibodies has attracted serious attention in order to find a suitable expression platform for producing recombinant antibodies. In a recent study, A. oryzae was employed for the production of adalimumab, which is an antibody (IgG) that binds in a specific way to the inflammatory cytokine, human TNFα. Adalimumab has been used in the treatment of some chronic inflammatory diseases such as rheumatoid arthritis. Production of adalimumab was successfully conducted in the culture supernatant of A. oryzae transformants with comparable affinities and bioactivities to its commercial counterpart (Huynh et al. 2020).

Conclusion and future prospects

Due to its various applications in food, veterinary, and pharmaceuticals industries, A. oryzae is considered as a potent biotechnological tool of great interest. Recent advances in techniques such as next-generation sequencing has improved the research on the functional genomics of this valuable fungus, which is helpful to the genetic enhancement of A. oryzae fermentative strains. Coupling of protoplast-mediated transformation along with Agrobacterium-mediated transformation will contribute in enhancing transformation process. Discovering new strategies, and optimization of current strategies used for functional genomics of A. oryzae will be helpful for getting maximum benefits from A. oryzae in order to be employed in industrial production. Finally, updating and developing current websites, and creating new open access websites carrying recent literature about A. oryzae is of great importance. Such tools can facilitate researchers work and keep them updated with recent available data concerning this industrially important koji mold.

Availability of data and materials

Not applicable.

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  1. Chemistry of Natural and Microbial Products Department, Pharmaceutical Industries Researches Division, National Research Centre, El Buhouth Street, Dokki, Giza, 12311, Egypt

    Ghoson M. Daba, Faten A. Mostafa & Waill A. Elkhateeb

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Daba, G.M., Mostafa, F.A. & Elkhateeb, W.A. The ancient koji mold (Aspergillus oryzae) as a modern biotechnological tool. Bioresour. Bioprocess. 8, 52 (2021). https://doi.org/10.1186/s40643-021-00408-z

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Keywords

  • Aspergillus oryzae
  • Food industry
  • Enzymes
  • Secondary metabolites
  • Functional genomics