Skip to main content

Analysis of alkali ultrasonication pretreatment in bioethanol production from cotton gin trash using FT-IR spectroscopy and principal component analysis



Cotton gin trash (CGT) is a lignocellulosic residue that can be used in the production of cellulosic ethanol. In a previous research, the sequential use of ultrasonication, liquid hot water, and ligninolytic enzymes was selected as pretreatment for the production of ethanol from CGT. However, an increment in the ethanol production is necessary. To accomplish that, this research evaluated the effect of pretreating CGT using alkaline ultrasonication before a liquid hot water and ligninolytic enzymes pretreatments for ethanol production. Three NaOH concentrations (5%, 10%, and 15%) were employed for the alkaline ultrasonication. Additionally, this work is one of the first applications of Fourier transform infrared (FT-IR) spectrum and principal component analysis (PCA) as fast methodology to identify the differences in the biomass after different types of pretreatments.


The three concentrations employed for the alkaline ultrasonication pretreatment produced ethanol yields and cellulose conversions higher than the experiment without NaOH. Furthermore, 15% NaOH concentration achieved twofold increment yield versus the treatment without NaOH. The FT-IR spectrum confirmed modifications in the CGT structure in the different pretreatments. PCA was helpful to determine differences between the pretreated and un-pretreated biomass and to evaluate how the CGT structure changed after each treatment.


The combination of alkali ultrasonication hydrolysis, liquid hot water, and ligninolytic enzymes using 15% of NaOH improved 35% the ethanol yield compared with the original treatment. Additionally, we demonstrated the use of PCA to identify the modifications in the biomass structure after different types of pretreatments and conditions.


Cotton is one of the major crops grown in the world. In 2006 to 2007, the worldwide production was 24 million tons and it continues to increase by 2% each year [1]. The residues from cotton production are of two types: cotton plant trash (CPT) and cotton gin trash (CGT) [2]. CPT is the residue that stays in the field after the harvest of cotton; while CGT is the residue coming from the ginning process. CGT is composed of pieces of sticks, leaves, bolls, and soil cleaned from lint during ginning. In fact, 218 kg of cotton generates 68 to 91 kg of CGT [1]. Annually, the production of this waste in the USA is around 2.26 million tons [3].

The United States regulation requires by 2020 the production of 36 billion gallons of biofuels and from these, 21 billion should be produced from lignocellulosic materials or other new advanced fuels [4]. Agro-industrial waste (i.e., CGT) is one of the most significant sources of lignocellulosic materials, and bio-ethanol is one of the most essential bio-fuels produced from this kind of wastes. In general, bio-ethanol production from lignocellulosic material includes three principal steps: 1) pretreatment, 2) saccharification, and 3) fermentation. To produce bioethanol from agro-industrial feedstocks, different kinds of pretreatments have been investigated. These are generally divided into physical, physicochemical, chemical, and biological [5]. In CGT, the pretreatment principally used is physicochemical (steam explosion) followed by chemical (acid or basic hydrolysis) and biological (fungal or enzymatic) pretreatment [6],[7]. Current biomass pretreatment process utilizes energy intense methodologies (high pressures and temperatures) and harsh chemical compounds.

To overcome the issues related with the traditional pretreatment process, new pretreatment strategies have been evaluated and developed. One of these strategies is the combination of ultrasonication, liquid hot water, and ligninolytic enzymes [8]. The ultrasonication and liquid hot water modified the lignin and cellulose structure; meanwhile, the ligninolytic enzymes treatment realized a detoxification and delignification process. This combination generated an ethanol yield of 30% and cellulose conversion of 23% [8]; however, both results need to be increased. Cellulose conversion and ethanol yield can be improved by modifying the pretreatment's conditions. Several works proved the efficiency of basic hydrolysis to decrease the lignin content in biomass [9]. Additionally, in sweet sorghum bagasse, the combination of alkaline hydrolysis simultaneously with ultrasonication augmented the final ethanol yield and cellulose conversion [10]. The use of ultrasonication and alkali-hydrolysis has not been tested in CGT; thus, the synergic effect of these technologies may raise delignification, cellulose conversion, and ethanol yield from CGT. The effect of these pretreatments over the CGT structure can be determined using compositional analysis [11] and/or the biomass' Fourier transform infrared (FT-IR) spectrum. In this moment, FT-IR is principally applied to study qualitatively the modifications in the structure and is not utilized for quantitative analysis. However, FT-IR is a fastest technique compared with the traditional compositional examination and can be used as a tool to identify qualitatively modification in biomass structure after different pretreatments. As a complementary tool to FT-IR spectroscopy, multivariate statistical techniques have been employed to identify the modifications in the FT-IR spectra and evaluate the difference between the different treatments. One of these multivariate methods is the principal component analysis (PCA); this technique reduces the dimensionality of the data by explaining the variance-covariance structure of a set of variables using few linear combinations of these variables. The use of PCA facilitates the visualization of the spectra changes and the identification of the most important features of the FT-IR spectra as the peak shifts and non-symmetries [12]. The use of FT-IR coupled with PCA in pretreated and un-pretreated CGT has not been evaluated in any other research. In the future, this type of methodology can be applied in quality or process control, and if it is coupled with regression techniques, it can be useful to make quantitative evaluations of the biomass composition.

This research evaluated the application of alkali ultrasonication pretreatment as a methodology to increase the ethanol yield produced from CGT using the combination of ultrasonication, liquid hot water, and ligninolytic enzyme. Additionally, FT-IR and PCA were utilized as a tool to analyze the modifications in the biomass structure after pretreatment methodologies.



The samples of CGT were obtained from the Varisco-Court Gin CO near College Station, in Brazos Valley County, Texas. The CGT samples were ground in a Wiley mill (Philadelphia, PA, USA) to achieve an average particle size of approximately 1 mm in diameter.


The experiment followed the selected sequence of pretreatments such as ultrasonication, liquid hot water, and ligninolytic enzymes [8]. However, the ultrasonication step was modified to simultaneously perform a basic hydrolysis using different concentrations of NaOH. Table 1 lists the experiments utilized in this paper. The experimental design was completely randomized with the NaOH concentration as factor with four levels (15%, 10%, 5%, and 0% w/v) and a control of un-pretreated CGT. All the experiments were developed in three replicates using cellulose conversion and ethanol yield as response variables. The ultrasonication process employed a solution of 10% solids of CGT biomass and the corresponding NaOH concentration for 1 h. The ultrasonicator (Hielscher Ultrasonic Processors, Ringwood, NJ, USA) was set at the highest value of amplitude (100%) and cycle (1). After the alkali ultrasonication, the solution was neutralized and centrifuged at 5,000 rpm for 5 min. The pelletized biomass was not washed before the hot water treatment, thus small quantities of NaOH are still present in the hot water treatment. The hot water pretreatment used Erlenmeyer flasks with 10% solution solids at 121°C, 15 psi for 1 h in an autoclave. The ligninolytic enzymes pretreatment consists of the commercial laccase mediator system PrimaGreen® EcoFade LT100 from GENENCOR International Inc. (Palo Alto, CA, USA). The enzymatic reactions were performed in 250-ml Erlenmeyer flasks with 50 ml of phosphate buffer 25 mM pH 6, an initial enzyme load of 3 g, with 10% solids of CGT at 30°C, 150 rpm for 96 h (Innova, New Brunswick Scientific, NJ, USA).

Table 1 Pretreatments evaluated in the experiment

Saccharification process

The saccharification process employed the combination of two types of commercial cellulases: Accellerase 1500 and Accellerase XY (GENENCOR, Palo Alto, CA, USA). The experiment had an initial enzyme loading of 0.3 ml/g of Accellerase 1,500 + 0.1 ml/g of Accellerase XY. The process utilized three replicates in 250-ml Erlenmeyer flasks with 50 ml of a solution of 50-mM sodium acetate buffer at pH 4.8 for 96 h at 50°C and 125 rpm in an incubator/shaker (Innova, New Brunswick Scientific, NJ, USA). Cellulose conversion was calculated by using the next equation: % glucose conversion = [(c × V)/m] × 100 %, where c is the concentration (g/L) of sugars in the sample hydrolyzed, as determined by high performance liquid chromatography (HPLC), V is the total volume (L) hydrolyzed, and m is the initial weight (g) of glucose or xylose determined through the National Renewable Energy Laboratory (NREL) protocols. The statistical tests were performed in the software SAS system 9.3.

Fermentation process

Ethanol Red (Saccharomyces cerevisiae) provided by Fermentis (Lesaffre Yeast Corp., Milwaukee, WI, USA) was employed for the fermentation process. The activation of the strain was in 0.5 g of dry yeast in 10 mL of the inoculum broth. The composition of the inoculum broth had 0.2 g glucose, 0.05 g peptone, 0.03 g yeast extracts, 0.01 g KH2PO4, and 0.005 g MgSO4·7H2O. The inoculums were shaken at 200 rpm in an incubator shaker at 38°C for 25 to 30 min. The fermentation process was performed in 125-ml Erlenmeyer flasks with 50 ml of the slurry supplemented with 0.3 g of yeast extract. The slurry was then incubated with 1 ml of freshly activated dry yeast (Ethanol Red) and run for a period of 72 h at 32°C, pH 4, and 100 rpm. The ethanol yield was calculated from the ratio between the average produced ethanol and the theoretical ethanol production of 51.1 g of ethanol generated per 100 g of glucose in the biochemical conversion of the sugar. The response variable was the ethanol yield, and it was analyzed using the software SAS system 9.3 employing one-way ANOVA and the LSD test.

High-performance liquid chromatography

After each of the processes (saccharification and fermentation), the samples were centrifuged at 10,000 rpm for 10 min, and the supernatants were filtered through 0.45-μm hydrophilic PTFE syringe filters (Millipore, Billerica, MA, USA). These samples were then analyzed for glucose, mannose, xylose, arabinose, galactose, and cellobiose concentration using HPLC (Waters 2690, Separations Module, Waters Corporation, Milford, MA, USA) equipped with an auto-sampler, Shodex SP 810 (Shodex, New York, NY, USA) packed column, and a refractive index (RI) detector. Each sample ran for 25 min at a flow rate of 1 ml/min, 60°C using HPLC water as mobile phase.

Compositional analysis

To determine the composition of the CGT biomass before and after the pretreatments, the analytical protocols developed at the NREL of the US Department of Energy were followed. This entailed the determination of (a) total solids in biomass and total dissolved solids in liquid process samples, (b) extractives in biomass, and (c) structural carbohydrates and lignin in biomass [11]; the past protocols were developed using dried biomass. FT-IR spectroscopy (Shimadzu, IR Affinity-1 with a MIRacle universal sampling accessory; Kyoto Prefecture, Japan) was used to evaluate the properties of the CGT with and without pretreatments. The infrared spectra collected range was 4,000 to 700 cm-1 with a resolution of 4 cm-1. The compounds were analyzed, and their wavenumbers are given in Table 2. The spectra examination was developed using PCA in the range between 800 and 1,800 cm-1. The PROC PRINCOMP statement of the SAS system 9.3 was employed for the PCA calculations using the correlation matrix of the data.

Table 2 Wavenumbers of IR vibration frequencies used for CGT characterization

Results and discussion

Cellulose conversion

The effect of alkali ultrasonication employed two response variables, cellulose conversion and ethanol yield. Figure 1 shows the bar plot of the cellulose conversion for each pretreatment. The experiments with pretreatments evidence an increment between 16% and 35% in the cellulose conversion over the un-pretreated biomass. Additionally, the treatments with alkali ultrasonication revealed a cellulose conversion greater than the treatment with only ultrasonication; this increment fluctuated between 11% and 18%. The statistical analysis (Table 3) indicates that statistically the alkali hydrolysis pretreatments are not different from each other. However, the treatments U-NaOH 15% + HW + E and U-NaOH 10% + HW + E were statistically different compared with the U + HW + E. The 5% treatment did not get significant differences against the U + HW + E. It indicates that 5% treatment increased the cellulose conversion similar to U-NaOH 15% + HW + E, but the increment is not enough to be different than the pretreatment without alkali hydrolysis. The U-NaOH 15% + HW + E's cellulose conversion (40%) of CGT was larger than the microbial pretreatment (18%) [13] and the sulfuric acid pretreatment [6] both over cotton stalks. Additionally, the cellulose conversion in this research is comparable with the achieved by steam explosion with a severity factor of 2 (42%) in CGT [3]. Nevertheless, the U-NaOH 15% + HW + E conversion is lower than the results accomplished in CGT with a severity factor of 4.68 (66.88%) [3] and the steam explosion of CGT and recycled paper sludge (73.8%) [7]. The NaOH hydrolysis has been evaluated in other cotton wastes as textile wastes [14] and cotton stalks [6]. In both wastes, the use of NaOH improved the cellulose conversion, similar to the results displayed in this study.

Figure 1
figure 1

Bar plot of pretreatment combination vs. cellulose conversion.

Table 3 LSD’s test for the cellulose conversion and ethanol yield

The cellulose conversion using alkali ultrasonication on CGT (40%) was larger than the conversion found by Silverstein et al. [6] in cotton stalks (21%) but it was lower than Kaur et al. [15] over cotton stalks (63%) and Jeihanipour and Taherzadeh [14] in textiles wastes (99%). The difference between CGT and textile wastes is associated with their composition. Textile wastes comprise small lignin content which allows an easy access to the cellulose. Alkali hydrolysis has been utilized in several types of biomass (sugarcane bagasse, sweet sorghum bagasse, corn stover, etc.) to reduce the lignin content [16]. This pretreatment is normally related with the removal of lignin because NaOH breaks the ester bonds cross-linkage in lignin and xylan [9]. This breaking augments the biomass porosity allowing an easier access of the enzymes to the cellulose. However, alkali hydrolysis normally does not produce considerable modification in the cellulose structure, and this type of modification is necessary to increase the cellulose conversion [6]. The combination of alkaline pretreatment and ultrasonication have been evaluated in sugarcane bagasse and rice straw. In sugarcane, alkali ultrasonication boosted the cellulose conversion approximately 50% against the un-pretreated biomass and 40% versus the pretreatment without ultrasonication [17]. The difference between the pretreated and un-pretreated biomass coincides with the results of this research (Figure 1). In rice straw, the alkali ultrasonication exhibited cellulose conversion greater than the un-pretreated biomass and the alkali pretreatment; nevertheless, the difference between the alkali pretreatment and the alkali ultrasonication was small [18]. The cellulose conversion can be enhanced by different strategies such optimizing the severity of the liquid hot water pretreatment or improving the conditions of the ligninolytic enzymes and ultrasonication pretreatment (reaction time, temperatures, etc.).

Ethanol yield

The second variable analyzed for the pretreatments was the ethanol yield (Figure 2). This variable evidenced a clear difference (55% to 20%) between the pretreated biomass and the un-pretreated biomass. The ethanol yield produced by the alkali ultrasonication treatments increased compared with the U + HW + E treatment. It indicates a beneficial effect in the use of alkali hydrolysis with the ultrasonication pretreatment for the ethanol production. The greatest ethanol yield was obtained in the U-NaOH 15% + HW + E and U-NaOH 10% + HW + E pretreatments with 63% and 58%, respectively. The statistical analysis of the experiment (Table 3) describes that U-NaOH 15% + HW + E and U-NaOH 10% + HW + E were not statistically different. Meanwhile, all the alkaline hydrolysis treatments were different other than U + HW + E.

Figure 2
figure 2

Bar plot of pretreatment combination vs. ethanol yield.

The U-NaOH 15% + HW + E's ethanol yield was higher than the yield reported by Shen and Agblevor [7] on a mix of CGT and recycled paper sludge (40%). Additionally, our results are comparable with the ones described for CGT using steam explosion and a severity of 3.47 (58.1%) [3]. However, the ethanol yield of this research exhibited low values compared with the yields described by Jeoh and Agblevor [3] and Agblevor et al. [19] in CGT with conversions around 78% to 95% [19]. The increment in the ethanol yield using NaOH and ultrasonication has been found in other feedstock such as hazelnut husks [10], cotton stalk [15], and sugar cane bagasse [10]. The ethanol yields produced in sugar cane bagasse (81%) and hazelnut husks (76.7%) were higher than the U-NaOH 15% + HW + E pretreatment (63%); meanwhile, the alkali-ultrasonicated cotton stalk had an ethanol yield (41%) [15] that is lower than the pretreatment combination selected in this research.

Compositional analysis

Table 4 illustrates the composition of the biomass at the end of the pretreatments. The principal differences were in the glucose and acid insoluble material. The use of alkali ultrasonication produced a decrease in the lignin content, and this was related with the concentration of NaOH. The highest reduction occurred in the treatment with 15% of NaOH; meanwhile, the 10% and 5% treatments exhibited similar values. In studies with sweet sorghum, the alkali ultrasonication reduced the lignin content 6% to 10% [10], which has a similar level as that found in CGT. The glucose percentage in alkali ultrasonication treatments increased in comparison with the untreated CGT and the U + HW + E treatment. Similar to the lignin percentage, the greatest change was in the U-NaOH 15% + HW + E treatment. In this case, the increment was around 10% compared with the original biomass and 6% versus the U + HW + E treatment. In this variable, the treatment with 10% showed a glucan content greater than the 5% treatment. The other sugars exhibited slightly diminutions compared with the untreated CGT and U + HW + E treatment. This type of small reductions in the hemicellulose components have been reported in barley straw [20] and sorghum [10]. The use of large concentrations of NaOH has been reported as a methodology to solubilize the hemicellulose components; however, this methodology has reaction times (24 h) greater than the alkali ultrasonication pretreatment (1 h). The short reaction time in the alkali ultrasonication avoided a larger hemicellulose solubilization.

Table 4 Structural composition of untreated and pretreated cotton gin trash (CGT)

FT-IR was performed in this study to monitor the composition changes in the CGT biomass according with the pretreatments employed. The analyzed peaks (Table 2) and new strong signals were followed in all the samples. Figure 3 shows the FT-IR spectra of the pretreatment sequence of U-NaOH 15% + HW + E. The addition of NaOH produced an increment in the signals at 800 to 900 cm-1 and 1,300 to 1,500 cm-1; the outstanding peak was the signal at 1,431 cm-1 followed by the 1,402 and 1,327 cm-1. These peaks are related with the presence of NaOH because they augmented depending of the NaOH concentration and were only observed in the pretreatments with alkali hydrolysis. These signals reduced through the pretreatments; in fact, after the laccase pretreatment and the enzymatic hydrolysis, these peaks were not seen. The reduction in the NaOH peaks indicates that this compound did not have considerable concentrations that could affect the saccharification and fermentation processes.

Figure 3
figure 3

FT-IR spectra for the different steps in the U-NaOH15%+HW+E pretreatment.

The absorbance in the cellulose's peaks (898, 1,030, 1,050, 1,090, and 1,170 to 1,150 cm-1) increased at the end of the four experiments. The highest increment in all the pretreatments was the 1,090 cm-1 peak followed by the signals at 898, 1,030, and 1,050 cm-1. U-NaOH 15% + HW + E (Figure 3) obtained the highest increment among the treatments in all the cellulose picks followed by U-NaOH 10% + HW + E pretreatment. The absorbance in the cellulose's signal was increasing according to the pretreatments that were added, showing a synergic effect of the pretreatments over the cellulose structure. In addition to the cellulose peak analysis, the cellulose total crystallinity index (TCI) was utilized to evaluate deeper the cellulose structure. The TCI has been used to express the relative amount of crystalline material in cellulose, and it can be defined using the FT-IR using the absorbance at A1430/A898 [10]. At the end of the four trials, the TCI decreased in 46%, 63%, 66%, and 67% for the pretreatments U + HW + E, U-NaOH 5% + HW + E, U-NaOH 10% + HW + E, and U-NaOH 15% + HW + E, respectively. The reduction in the TCI coincides with the final results observed in the ethanol yield (Figure 2). The decrease in the TCI after alkaline ultrasonication pretreatment was also noticed in the work of Goshadrou et al. [10] over sweet sorghum bagasse, but in sorghum the shrinkage was lower (13%) than CGT 67%.

In the fully pretreated biomass, the absorbance in the lignin signals (1,370, 1,514, and 1,595 cm-1) reduced compared with the un-pretreated biomass. The hemicellulose signals (1,240 and 1,732 cm-1) obtained the greatest variation among the four experiments evaluated. In these peaks, U + HW + E and U-NaOH 15% + HW incremented the values; meanwhile, U-NaOH 10% + HW + E and U-NaOH 5% + HW reduced the absorbances. These differences can be attributed to the CGT composition and the pretreatment interactions. The increment in the cellulose peak, the diminution in the crystallinity index, and lignin content are some of the reasons why this pretreatment combination produced the greatest cellulose yield and ethanol conversion. The peaks of 898 and 1,030 cm-1 displayed a considerable drop compared with the pretreated biomass; meanwhile, the other peaks did not show any significant change. These differences can be used to follow the hydrolysis reaction of CGT biomass using the FT-IR.

Principal component analysis of the FT-IR spectrum

This is the first study that use FT-IR spectrum and principal components to analyze the changes produced in the CGT biomass after different pretreatments for ethanol production. The PCA correlated the changes in the absorbance in the FT-IR spectrum and discriminated or grouped the variations in the biomass structure after the different pretreatments. The PCA variables were the spectrum wave numbers in the range 800 to 1,800 cm-1. The pretreatments (U, HW, and E) and the saccharification process were the variables applied for the grouping. The PCA used 626 observations, 525 variables, and the covariance matrix. The variance explained by the PCA using the two initial principal components (PRIN1, PRIN2) was 91%, 76% from PRIN1 and 15% from PRIN2. PRIN1 and PRIN2 loadings plots (Figure 4) identify which wave numbers were the most important in the variability explained for each principal component [12],[21]. PRIN1 did not display negative loadings for any of the wave numbers; meanwhile, PRIN2 has negative and positive loadings. In both cases, different minimum and maximum points were possible to identify; the most notable point was at 1,090 cm-1 signal. This signal exhibited high peaks in both principal components, in PRIN1 the signal was the lowest point between 800 and 1,200 cm-1; meanwhile, in PRIN2, it was the highest point in the complete plot. This wave number has been connected with different types of cellulose; this is an indication of the effects of the treatments over the CGT cellulose. Other significant signal was the 864 cm-1; this signal was a minimum in both principal components and corresponds with one of the NaOH signals found in the FT-IR spectrum (Figure 3). Other signals linked with the NaOH were detected in the PRIN1 loading plot; these signals correspond to 1,431 and 1,416 cm-1, the first one is a minimum peak, while the second one is a maximum point. These peaks are clearly observed in the FT-IR spectra of the pretreated biomass with alkali ultrasonication and liquid hot water (Figure 3).

Figure 4
figure 4

Loading plots of PC1 and PC2 for the CGT FT-IR spectra.

The cellulose signals found in the loading plots were the signals at 898 (Β-D-cellulose), 1,030, and 1,050 (intense polysaccharide), and 1,090 cm-1 (cellulose II and amorphous cellulose) [10],[22]. These points were perceived in PRIN1 and PRIN2 loading plots; in PRIN1, 898 and 1,090 cm-1 were minimums, while 1,030 and 1,050 cm-1 were maximums, which is an opposite behavior compared with PRIN2. These signals showed large values in the PRIN2 than PRIN1, which represents the importance of PRIN2 for the cellulose signals explanation. The most significant lignin signal in the loading plots was the signal at 1,514 cm-1 which is related with the aromatic skeletal vibration and CH deformation. In the same way, the most influential hemicellulose signal in the loading plot was the 1,732 cm-1, this signal was a minimum in both cases and relates the modifications in the esters found in the hemicellulose.

Using the scores plot of the pretreatments (Figure 5), the PCA could group the pretreatments in four clusters, each one associated with the three pretreatments and the saccharified biomass. The groups that displayed the highest separation were the complete pretreated biomass and the saccharified biomass. The clusters were clearer in the treatments U-NaOH 15% + HW + E and U-NaOH 10% + HW + E. In these cases, the pretreatments were located sequentially through the PRIN2 axis, this sequence was the same as the experimental order (ultrasonication, hot water, and enzyme). The saccharified biomass spectrum was placed between the HW pretreatment and the enzyme pretreatment. This behavior was also observed in the full FT-IR spectrum where the line of the saccharified biomass descends compared with the U-NaOH 15% + HW + E. This reduction is detected in the wave numbers that correspond to the cellulose signals (Figure 3). The scores plot for the 10% concentration has the saccharification and the full pretreatment clusters closer than the 15% concentration plot. In the pretreatment U-NaOH 5% + HW + E, the ultrasonication and liquid hot water pretreatment groups had similar scores, and the separation between them was not clear (Figure 5). Meanwhile, the separation between the other two clusters improved versus the 10% plot. The scores plot of the U + HW + E discriminates clearly the sonication pretreatment; nevertheless, the other three groups were not evidently distinguished. In the future, the use of PCA in the CGT's FT-IR spectra can be implemented in the quality control of the biomass for bioethanol production and to predict the behavior of the CGT after different kinds of pretreatments [23].

Figure 5
figure 5

Scores scatter plot of PC1 and PC2 for the CGT FT-IR spectra.


In this research, the addition of alkali ultrasonication pretreatment to liquid hot water and ligninolytic enzyme pretreatments increased the cellulose conversion in 11% to 18% and the ethanol yield in 23% to 35% versus the treatment without alkali ultrasonication. From these pretreatments, the U-NaOH 15% + HW + E pretreatment exhibited the highest cellulose conversion (41%) and ethanol yield (64%). The use of FT-IR and principal components was effective as a tool to identify the variations in the signal of the cellulose, hemicellulose, and lignin from CGT after the different pretreatments. Additionally, the PCA could separate and identify the CGT biomass from different types of pretreatments and identify the signals with the most significant variation inside the spectra. In the future, this type of discrimination technique can be used in the bioethanol industry for quality control and prediction analysis.


  1. Sharma-Shivappa RR, Chen Y: Conversion of cotton wastes to bioenergy and value-added products. T ASABE 2008, 51: 2239–2246. 10.13031/2013.25377

    Article  Google Scholar 

  2. Rogers GM, Poore MH, Paschal JC: Feeding cotton products to cattle. Vet Clin North Am Food Anim Pract 2002, 18: 267–294. 10.1016/S0749-0720(02)00020-8

    Article  Google Scholar 

  3. Jeoh T, Agblevor FA: Characterization and fermentation of steam exploded cotton gin waste. Biomass Bioenergy 2001, 21: 109–120. 10.1016/S0961-9534(01)00028-9

    Article  CAS  Google Scholar 

  4. Sissine F: Energy Independence and Security Act of 2007: a summary of major provisions 2011. 2007.

    Google Scholar 

  5. Sarkar N, Ghosh SK, Bannerjee S, Aikat K: Bioethanol production from agricultural wastes: an overview. Renew Energy 2012, 37: 19–27. 10.1016/j.renene.2011.06.045

    Article  CAS  Google Scholar 

  6. Silverstein RA, Chen Y, Sharma-Shivappa RR, Boyette MD, Osborne J: A comparison of chemical pretreatment methods for improving saccharification of cotton stalks. Bioresour Technol 2007, 98: 3000–3011. 10.1016/j.biortech.2006.10.022

    Article  CAS  Google Scholar 

  7. Shen J, Agblevor FA: Optimization of enzyme loading and hydrolytic time in the hydrolysis of mixtures of cotton gin waste and recycled paper sludge for the maximum profit rate. Biochem Eng J 2008, 41: 241–250. 10.1016/j.bej.2008.05.001

    Article  CAS  Google Scholar 

  8. Plácido J, Imam T, Capareda S: Evaluation of ligninolytic enzymes, ultrasonication and liquid hot water as pretreatments for bioethanol production from cotton gin trash. Bioresour Technol 2013, 139: 203–208. 10.1016/j.biortech.2013.04.012

    Article  Google Scholar 

  9. Chaudhary G, Singh LK, Ghosh S: Alkaline pretreatment methods followed by acid hydrolysis of Saccharum spontaneum for bioethanol production. Bioresour Technol 2012, 124: 111–118. 10.1016/j.biortech.2012.08.067

    Article  CAS  Google Scholar 

  10. Goshadrou A, Karimi K, Taherzadeh MJ: Bioethanol production from sweet sorghum bagasse by Mucor hiemalis . Ind Crop Prod 2011, 34: 1219–1225. 10.1016/j.indcrop.2011.04.018

    Article  CAS  Google Scholar 

  11. Sluiter A, Hames B, Ruiz R, Scarlata C, Sluiter J, Templeton D, Crocker D: Determination of structural carbohydrates and lignin in biomass. Technical report National Renewable Energy Laboratory/TP-510–42618:2011:15. 2011.

    Google Scholar 

  12. Popescu M-C, Simionescu BC: Multivariate statistical analysis of mid-infrared spectra for a G1 allyl-terminated carbosilane dendrimer. Spectrochim Acta A Mol Biomol Spectrosc 2012, 92: 398–405. 10.1016/j.saa.2012.02.090

    Article  CAS  Google Scholar 

  13. Shi J, Chinn MS, Sharma-Shivappa RR: Microbial pretreatment of cotton stalks by solid state cultivation of Phanerochaete chrysosporium . Bioresour Technol 2008, 99: 6556–6564. 10.1016/j.biortech.2007.11.069

    Article  CAS  Google Scholar 

  14. Jeihanipour A, Taherzadeh MJ: Ethanol production from cotton-based waste textiles. Bioresour Technol 2009, 100: 1007–1010. 10.1016/j.biortech.2008.07.020

    Article  CAS  Google Scholar 

  15. Kaur U, Oberoi HS, Bhargav VK, Sharma-Shivappa R, Dhaliwal SS: Ethanol production from alkali- and ozone-treated cotton stalks using thermotolerant Pichia kudriavzevii HOP-1. Ind Crop Prod 2012, 37: 219–226. 10.1016/j.indcrop.2011.12.007

    Article  CAS  Google Scholar 

  16. Chen M, Zhao J, Xia L: Comparison of four different chemical pretreatments of corn stover for enhancing enzymatic digestibility. Biomass Bioenergy 2009, 33: 1381–1385. 10.1016/j.biombioe.2009.05.025

    Article  CAS  Google Scholar 

  17. Velmurugan R, Muthukumar K: Sono-assisted enzymatic saccharification of sugarcane bagasse for bioethanol production. Biochem Eng J 2012, 63: 1–9. 10.1016/j.bej.2012.01.001

    Article  CAS  Google Scholar 

  18. Kim I, Han J-I: Optimization of alkaline pretreatment conditions for enhancing glucose yield of rice straw by response surface methodology. Biomass Bioenergy 2012, 46: 210–217. 10.1016/j.biombioe.2012.08.024

    Article  CAS  Google Scholar 

  19. Agblevor F, Batz S, Trumbo J: Composition and ethanol production potential of cotton gin residues. Appl Biochem Biotechnol 2003, 105: 219–230. 10.1385/ABAB:105:1-3:219

    Article  Google Scholar 

  20. Duque A, Manzanares P, Ballesteros I, Negro MJ, Oliva JM, Saez F, Ballesteros M: Study of process configuration and catalyst concentration in integrated alkaline extrusion of barley straw for bioethanol production. Fuel 2014, 134: 448–454. 10.1016/j.fuel.2014.05.084

    Article  CAS  Google Scholar 

  21. Monti F, Dell’Anna R, Sanson A, Fasoli M, Pezzotti M, Zenoni S: A multivariate statistical analysis approach to highlight molecular processes in plant cell walls through ATR FT-IR microspectroscopy: the role of the α-expansion PhEXPA1 in Petunia hybrida . Vib Spectrosc 2013, 65: 36–43. 10.1016/j.vibspec.2012.11.010

    Article  CAS  Google Scholar 

  22. Krasznai DJ, Champagne P, Cunningham MF: Quantitative characterization of lignocellulosic biomass using surrogate mixtures and multivariate techniques. Bioresour Technol 2012, 110: 652–661. 10.1016/j.biortech.2012.01.089

    Article  CAS  Google Scholar 

  23. Ferreira D, Barros A, Coimbra MA, Delgadillo I: Use of FT-IR spectroscopy to follow the effect of processing in cell wall polysaccharide extracts of a sun-dried pear. Carbohydr Polym 2001, 45: 175–182. 10.1016/S0144-8617(00)00320-9

    Article  CAS  Google Scholar 

Download references


The Colombian government and the Fulbright Association are acknowledged for the financial support via the granting of FULBRIGHT-COLCIENCIAS for the PHD studies of Jersson Plácido in the USA. Dr. Raghupathy Karthikeyan and the Water Quality Engineering laboratory are acknowledged for their technical and methodological support as well as the BioEnergy Testing and Analysis Laboratory at the Biological and Agricultural Engineering Department and the Texas AgriLife Research of Texas A&M University for funding this research. GENENCOR International is acknowledged for providing the enzymes employed in the study.

Author information

Authors and Affiliations


Corresponding author

Correspondence to Jersson Plácido.

Additional information

Competing interests

The authors declare that they have no competing interest.

Authors' contributions

JP was responsible of experiment's conception and design, acquisition of data, analysis and interpretation of data, and manuscript drafting. SC was responsible of the experiment's conception and design and final manuscript approval. Both authors read and approved the final manuscript.

Authors’ original submitted files for images

Rights and permissions

Open Access  This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made.

The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.

To view a copy of this licence, visit

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Plácido, J., Capareda, S. Analysis of alkali ultrasonication pretreatment in bioethanol production from cotton gin trash using FT-IR spectroscopy and principal component analysis. Bioresour. Bioprocess. 1, 23 (2014).

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: