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Responses of CHO-DHFR cells to ratio of asparagine to glutamine in feed media: cell growth, antibody production, metabolic waste, glutamate, and energy metabolism
© Zhang et al. 2016
Received: 1 September 2015
Accepted: 9 November 2015
Published: 8 February 2016
Optimization of chemically defined medium has been a critical way to produce monoclonal antibody. Usually, amount of glutamine was added into the feed medium, but a half of asparagine was added. Our study found that asparagine was important in the antibody production phase. Increasing the ratio of asparagine to glutamine in feed medium for enhancement of antibody production in CHO-DHFR cell culture would be an efficient way.
We optimized the total amount and the ratio of the two vital amino acids in feed medium to increase antibody production. In this work, we have demonstrated that feeding medium of high ratio between asparagine and glutamine (FB-H) can enhance the cell density after reaching the stationary phase. Moreover, FB-H was shown to improve cell maintenance, and increased the antibody production. The metabolic flux analysis proved that ratio of asparagine to glutamine had little influence on glycolysis. Furthermore, the TCA cycle of FB-H was enhanced by 20 % compared to that of low ratio of asparagine to glutamine (FB-L). And the energy metabolism of FB-H was 22.6 % higher than that of FB-L. For the later, lactate can be less produced in FB-H.
We should improve the ratio between asparagine and glutamine in feed medium properly under the premise of no influence on cell growth to achieve high mAb producing goal.
Mammalian cell culture has been used to produce various recombinant proteins for therapeutic applications (Wurm 2004). CHO cell is a kind of important industrial cell line for monoclonal antibodies (mAb) production due to its robust growth feature and the ability to produce desired post-translational modifications. Industrial scale production of recombinant therapeutic proteins, including mAb, is predominantly performed in fed-batch cultures (Birch and Racher 2006). Optimization of cell culture medium to meet the nutrient demands and minimize toxic production in cell cultures has played a critical role in the productivity improvements, especially for dihydrofolate reductase-deficient Chinese hamster ovary (CHO-DHFR) cells, while they were easy to accumulate metabolic wastes (Altamirano et al. 2004; Matsuoka et al. 2006; Behjousiar et al. 2012). Therefore, medium optimization is considered as one of the key contributors to high titer. To better control cell metabolism and avoid using of animal-derived raw materials and ill-defined hydrolysates, much progress has been made in understanding cell nutrient requirements and development of chemically defined medium including feed formulations over the last 10 years (Wurm 2004; Franek et al. 2000; Huang et al. 2010; Young 2013). More recently, metabolic flux analysis (MFA) has become a useful tool in medium development for hybridoma (Follstad et al. 1999; Europa et al. 2000; Gambhir et al. 2003) and CHO cell cultures (Nyberg et al. 1999; Altamirano et al. 2006), which can help quantifying nutrient demands and metabolite production in cell culture (Zhao et al. 2009).
Mammalian cells including CHO cells consume large quantities of glucose and glutamine in carbon and nitrogen metabolism, while releasing waste products lactate and ammonia. It is reported that asparagine and glutamine are significant nitrogen and energy sources. Additionally, glutamine is known as an anaplerotic metabolic fueling biosynthesis substance (Xing et al. 2011), and asparagine is essential for the synthesis of glycine, cysteine, proteins, nucleotides, and lipids in cell proliferation. Glutamine and asparagine are the two most consumed amino acids in mammalian cell culture. To achieve high-specific growth rate, cell density, and productivity, the culture should be fed with high levels of glutamine or asparagine (Wlaschin and Hu 2006; Jain and Kumar 2008; Lu et al. 2013; Sengupta et al. 2011). Specifically, glutamine and asparagine are mutually related to each other not only in transportation but also in metabolism (Wipf et al. 2002; Huang et al. 2007; Kobayashi et al. 2015; Xu et al. 2014). Glutamine and asparagine could turn into glutamate and aspartate through deamination. And glutamate can carry on deamination to form α-ketoglutarate (α-KG). In addition, aspartate used α-ketoglutarate to form oxaloacetate and glutamate through transamination. Oxaloacetate and α-ketoglutarate could enter TCA cycle to be further metabolized. Our study found that asparagine was important in the antibody production phase. Usually the concentration of asparagine was only half of glutamine concentration in feed media. Although asparagine and glutamine are key amino acids for cell growth and mAb productivity, but there were always more glutamine than asparagine in feed media. Therefore, how to correctly supply asparagine and glutamine in feed media to achieve high mAb production becomes a critical issue.
In this study, we performed fed-batch culture with CHO-DHFR cells. First, we optimized the total amount of asparagine and glutamine in feed media to avoid the shortage of them, and we also optimized the ratio of them in feed medium to increase antibody production. Finally, we designed FB-L (60 mM Asn, 120 mM Gln), FB-H (120 mM Asn, 60 mM Gln), and FB-N (with no Asn and Gln) to deeply study the effects of ratio on cell growth, antibody production, metabolic wastes, and energy metabolism. Furthermore, we used MFA method to study different processes of FB-L and FB-H during the stationary phase of fed-batch culture, such as glutamate metabolism and TCA cycle.
Cell line and cell culture
A CHO-DHFR cell line expressing a chimeric anti-human CD20 monoclonal antibody was used in this study. The cells were transfected with a plasmid encoding IgG mAb. Cells were routinely maintained in a protein-free cell culture, which was composed of a mixture of DMEM/Ham’s F12 (1:1 (v/v); Gibco) supplemented with vitamins, nucleic acids, ethanolamine, sodium selenite, ferric citrate, Pluronic F-68, etc. This basal medium contains 50 mM glucose, 4 mM asparagine, and 6 mM glutamine. Furthermore, cells were routinely passaged every 2 days at a density of 0.5~1.0 × 106 cells/mL in shake flasks in a humidified incubator maintained at 37 °C and 5 % CO2 with shaking at 140 rpm.
For fed-batch culture, exponentially growing CHO cells were collected by centrifugation (1000 rpm, 5 min) and inoculated at a density of 0.8~1.0 × 106 cells/mL into basal medium. Fed-batch culture was carried out using shaking flasks (Corning, NY, USA) on a rotary shaker at 140 rpm, with an medium volume of 200 ml. Feed medium with different concentrations of asparagine and glutamine for cells was added 3 % (v/v)/day after 24 h. The culture temperature was shifted from 37 to 32 °C at day 5. Cell suspension samples were taken every day to determine cell density, antibody concentration, and other metabolites. Two independent experiments were performed.
The formula of feed media used in the fed-batch cultures
Asn + Gln (mM)
Extraction of intracellular metabolites
Metabolism was quenched by addition of 40 mL of cold saline water (9 g/L NaCl) to 10 mL cell's sample (1~2 × 107 cells). Then, the samples were centrifuged at 2000 rpm and 0 °C for 1 min and discarded the supernatant. Intracellular metabolites were extracted by addition of 1 mL 50 % acetonitrile to cells, and the tubes were vortexed vigorously. After incubation on ice for 10 min, the tubes were centrifuged at 10,000 rpm and 0 °C for 10 min. The supernatant was kept at −80 °C. Before analysis, the extracted supernatants were dried at 37 °C with air using an evaporator (Reacti-Vap/reacti-Therm; Fierce, Rochford, 1L). Dried metabolites were dissolved in water and centrifuged at 10,000 rpm for 10 min. The aqueous solution was filtered (0.45 μm) for analysis by HPLC.
Analytical measurements and specific metabolic rates
Viable cell density and cell viability were determined by counting cells with a hemocytometer using the trypan blue dye exclusion method. The mAb was purified by Protein A affinity chromatography (Hi Trap Protein A HP Columns, GE), and the mAb concentration was quantified by HPLC as described previously (Chen et al. 2012). The concentrations of glucose, ammonia, and lactate were determined using test kits purchased from Nanjing Jiancheng Bioengineering Institute and Shanghai Institute of Biological products, China. The specific consumption/production rate (q) was calculated by plotting cumulative metabolites consumption versus the integral of viable cells (IVC) (Zhao et al. 2009), and fitting the plots by a liner correlation. The slopes of the corresponding straight lines were used as average specific rates. Amino acid concentrations were assayed by reversed-phase HPLC (1525 Binary HPLC pump, 717plus Autosampler, 2487 Dual λ absorbance detector, Nova-Pak C18 4 μm 3.9 × 150 mm column, Waters) after derivatization with ACCQ-Tag kit purchased from Waters. The oxygen uptake rate (OUR) was determined through the online dynamic method (Eyer et al. 1995).
Methodology of MFA
This network consists of glycolysis, tricarboxylic acid cycle (TCA), and amino acid metabolic pathways (Wlaschin and Hu 2006; Dean and Reddy 2013). The stoichiometry matrix was determined according to metabolic reactions listed in Additional file 1: Table S1. The coefficients of biomass synthesis equation (F12) were determined based on typical cell amino acid composition (Bertz et al. 2013). The coefficients of glucose and glutamine were calculated from carbon and nitrogen balance, respectively. The coefficients of antibody synthesis equation (F13) were calculated from the sequence of antibody by searching the drug bank with proprietary information.
Specific rates used to solve the equation were calculated from the data in the comparable periods with similar culture environment and relatively stable cell state (day7–day9). The spontaneous decomposition of glutamine was neglected in calculation, because it was negligibly slow compared to the specific uptake rates in metabolic flux analysis. The respiratory quotient of cells was constant in metabolic flux analysis, and the value was one (Sengupta et al. 2011; Ferreira et al. 2005; Duarte et al. 2014; Ahn and Antoniewicz 2012). So, the specific rate of CO2 production was equal to that of O2 consumption. The units of all rates input were conformed to mmol/(109cells day).
Estimation of ATP production rate
The contributions of glycolysis and oxidative phosphorylation were determined by the term qLac and 6qO2, respectively.
Results and discussion
The effects of glutamine and asparagine
CHO-DHFR cells were grown in fed-batch cultures over a period of 12 days. First, we fixed the ratio of asparagine to glutamine at 1:1 and increased the total amount of them to find a suitable concentration (Table 1). Thus, the effect of ratio would not impact by the limitation of them either. Figure 2a shows the total amount profiles of antibody production and concentrations of lactate and ammonia. The antibody titer increased from 0.51 g/L with no asparagine and glutamine to 0.95 g/L with 90 mM asparagine and 90 mM glutamine. When the total amount increased from 180 mM to 240 mM, the mAb titer was not increased significantly. But the concentration of lactate and ammonia was increased following the addition of total amount. Thus, we chose the total amount at 180 mM. Then, we fixed the total amount (180 mM) and changed the ratio.
Figure 2b shows the ratio profiles of antibody production and concentrations of lactate and ammonia. Antibody titer slightly increased from 0.91 g/L (180 mM Asn, 0 mM Gln) to 1.11 g/L (120 mM Asn, 60 mM Gln), which then rapidly decreased to 0.62 g/L (0 mM Asn, 180 mM Gln). The concentration of ammonia was changeless during the ratio of gradient. But the lactate concentration was increased following the addition glutamine concentration. Thus, we chose high ratio (Asn:Gln = 2:1, named FB-H), low ratio (Asn:Gln = 1:2, named FB-L), and no asparagine and glutamine (FB-N) in feed medium to study the effects of ratio on cell growth, antibody production, and metabolism deeply.
The time profiles of cell growth are shown in Additional file 2: Fig. S1. There were differences between them, but they had no statistical significance. The differences of antibody titer were due to the productivity of a single cell. And the metabolic profiles were affected by changes in nutrient supplements.
The impacts of ratio between asparagine and glutamine on cell growth and antibody production
The results of fed-batch culture in shaking flasks of three fed-batch cultures were summarized. Figure 3a and b show the time profiles of viable cell density and viability in the fed-batch cultures. Due to the concentrations of asparagine and glutamine were optimized, the cells directly entered the logarithmic growth phase without delay. FB-H reached maximum viable cell density of 3.92 × 106 cells/mL at day 6, while FB-L was 3.32 × 106 cells/mL and FB-N was 3.43 × 106 cells/mL at day5. Maximum VCD of FB-H was 18.0 % higher than that of FB-L (or FB-N). The VCD and viability of FB-L and FB-N declined quickly from day 9 to day 12. Interestingly, the viability and cell density of FB-H maintained relatively higher than that in FB-L and FB-N.
Effects of ratio on metabolic wastes and energy sources
The time profile of glutamine concentration is shown in Fig. 3h. The concentration of glutamine decreased during the exponential growth phase from day 0 to day 3, and remained relatively constant during the next 4 days. But then they rapidly increased from day 8 to day 12. Thus, glutamine consumed fleetly during exponential growth phase and accumulated during antibody production phase (day 7~day 12). And the concentration of glutamine in FB-L (120 mM Asn, 60 mM Gln) was approximately 37.5 % (1.80 mM) higher than that of FB-H (60 mM Asn, 120 mM Gln) during the antibody production phase. The time profile of asparagine concentration is shown in Fig. 3i. The concentration of asparagine decreased during the exponential growth phase, and remained relatively constant from day 6 to 12. Asparagine concentration of FB-H was slightly (approximately 7 %) higher than that of FB-L. Thus, asparagine was consumed rapidly during antibody production phase.
The time profiles of glutamate and aspartate concentration are shown in Fig. 3j and k. Glutamate concentration was changeless among three cultures during the whole process. This kind of metabolite was always the key metabolism. So, we should study its metabolism deeply. Aspartate concentration of FB-N remained unchanged, while that of FB-L and FB-H increased. Aspartate concentration of FB-H was approximately 26.7 % higher than that of FB-L during antibody production phase. As shown in Fig. 3l, glucose concentrations of three cultures were almost the same before day 6. And then that of FB-N was the highest, which was approximately 13.1 % and 9.5 % higher than that of FB-L and FB-H. Glucose of FB-H consumed maximum.
The time profiles of Asn/Gln and Asp/Glu ratio in fermentation broths are shown in Fig. 3m and n. Ratio of Asn/Gln was decreased during the whole process. And Asn/Gln ratio in FB-H was approximately 93.4 % higher than that of FB-L from day 3 to day 12. The ratio of Asp/Glu maintained 1.30 and 1.00 in FB-H and FB-L, respectively, after day 3. Asp/Glu ratio of FB-H was 30.0 % higher than that of FB-L.
Metabolic kinetics analysis
As shown in Fig. 4a, the specific glucose consumption rate had no significant difference in different cultures. It meant that glucose metabolism (glycolysis pathway) was not influenced by asparagine to glutamine ratio. The lactate yield from glucose was 0.158, −0.184, and −0.114 (mmol/mmol) for FB-L, FB-H, and FB-N, respectively. It meant that most of glucose flew into TCA cycle to provide immediate metabolites and energy in stationary phase. FB-L produced lactate, while FB-H and FB-N consumed in antibody production phase.
In Additional file 1: Table S2, all essential amino acids were in the condition of consumption. Besides, there was no evident difference. For non-essential amino acid, the differences were emerged. As reported before (Matsuoka et al. 2006), glutamine and asparagine trended toward glutamate and aspartate through deamination pathways. Aspartate used α-ketoglutarate to produce glutamate and oxaloacetate through transamination pathways. In Additional file 1: Table S2, it showed that the specific consumption rate of aspartate in FB-H was 2.22 times of that in FB-L, but the kinetic rate of glutamate was similar between FB-L and FB-H. These data indicated that when there was a large sum of asparagine in FB-H, it could turn into aspartate through deamination pathway. Hence, the consumption rate of aspartate increased evidently. But both in FB-L and FB-H, the consumption rate of glutamate was always changeless. The reason may be that many amino acids could transfer to glutamate through transamination to maintain a stable value of glutamate. Thus, for amino acid metabolism, glutamate was a key substance in stationary phase. We need to focus on it in the following discussion.
Glutamate metabolic flux analysis
Contribution of glutamate flow in different cultures
58.73 ± 3.02
38.98 ± 2.10
39.26 ± 1.25
59.66 ± 2.34
2.01 ± 0.15
1.86 ± 0.03
100.00 ± 4.42
100.00 ± 4.47
8.65 ± 0.11
7.66 ± 0.15
1.14 ± 0.03
1.07 ± 0.07
1.14 ± 0.02
1.53 ± 0.09
55.63 ± 3.03
58.81 ± 3.25
33.44 ± 1.84
31.09 ± 2.16
100.00 ± 5.03
100.00 ± 6.16
Metabolic flux distribution
Metabolic flux distribution (FB-H/FB-L) is described in Fig. 5. The TCA cycle of FB-H was enhanced by 20 % compared to FB-L (Fig. 5a). NADH and FADH2, which were the products of TCA cycle, could enter the respiratory chain to form ATP. Thus, the energy production of FB-H would be raised compared to FB-L. In addition, ammonia accumulation was closely related to the total supplement of glutamine and asparagine as described before (Fig. 2a, b). Both glutamine and asparagine were firstly metabolized by deamination (Additional file 1: Table S1) which produced ammonia and then aspartate tended to occur transamination reaction (Huang et al. 2007; Duarte et al. 2014; Ahn and Antoniewicz 2012; Ozturk et al. 1992; Ahn and Antoniewicz 2012; Rajendra et al. 2012). Amino acid, such as aspartate, could use α-ketoglutarate to initiate transamination and generate glutamate simultaneously. Under the catalytic action of glutamate dehydrogenase, glutamate occurred deamination to form α-ketoglutarate. Thus, ammonia was related to the total supplement of glutamine and asparagine. It explained that why ammonia production was not influenced by proportion of asparagine to glutamine (Fig. 2b).
However, lactate acid metabolism was significantly influenced by the proportion of asparagine to glutamine. As shown in the metabolite flux (Fig. 5), the production fluxes of lactate and alanine in FB-H were 13.0 and 10.0 % lower than that in FB-L. And lactate production was closely related to glutamine concentration (Fig. 2b). In fact, Jamey D Young has recently shown that glutamine entering TCA cycle has three possible fates: firstly, conversion to lipids; secondly, glutaminolysis to form lactate via a truncate TCA cycle; thirdly, complete oxidation to CO2 (Young 2013). In low proportion, glutamate complied with the secondly way. It could be used to supply ATP and/or NADPH with retention of carbon to form lactate (Fig. 5c). In high proportion, glutamate mostly entered the thirdly way. More glutamate could be formed from aspartate and then flowed into TCA cycle for complete oxidation to CO2 (Fig. 5c). Thus, the produced lactate in FB-H was approximately 19.1 % lower than that in FB-L. And complete oxidation enhanced TCA cycle in FB-H.
In FB-H, the flux of F17 (ASP + α-KG → OAA + GLU) was 37.8 % higher than that of FB-L. The consumption of α-KG was fast, and the flux of F10 (GLU → α-KG + NH3) was increased by 13.0 %. Thus, the fluxes of aspartate and glutamate that enter TCA cycle were enhanced, respectively. These made substances (glutamine and asparagine) use more completely (Fig. 5b). In FB-L, abundant glutamate from glutamine could not turn into other amino acids and diffused into TCA cycle. Therefore, glutamate developed into lactate through malate overflow (Fig. 5c).
Effect of asparagine to glutamine ratio on ATP production rate
Lactate production rate (mmolC/109cells/day)
Oxygen consumption rate (mmolC/109cells/day)
ATP production rate (mmolC/109cells/day)
0.322 ± 0.032***
4.805 ± 0.201*
28.508 ± 1.411*
−0.403 ± 0.029
5.760 ± 0.156
34.963 ± 1.152
−0.299 ± 0.014
3.612 ± 0.098
21.901 ± 0.997
In this work, we have demonstrated that feeding medium of high ratio between asparagine and glutamine can significantly enhance the cell maintenance after reaching the stationary phase. Moreover, improving the ratio between asparagine and glutamine in the feeding medium was shown to improve cell maintenance, increased the antibody production, and specific antibody production rate. Furthermore, glutamate can be formed from aspartate easily and more inclined to produce α-ketoglutarate which flew into TCA cycle supporting immediate metabolites and energy in high proportion situation. For the later, lactate can be produced less through TCA circle in high ratio. The results of this study obviously can provide constrains and information for improving CHO-DHFR cell fed-batch culture.
LXZ and WYZ conducted the experiment. LF and WST conceived the research. CW, JTL, XPL, and LF have made substantive intellectual contribution to this study and substantial contributions to the design of the study. XCD provided the cell line. LXZ and LF wrote this manuscript. All authors read and approved the final manuscript.
This work was supported by the National Natural Science Foundation of China (Nos. 21206040, 21406066), the National High Technology Research and Development Program of China (863 Program) (No. 2012AA02A303), the National Science and Technology Major Project (No.2013ZX10004003-003-003), and the Fundamental Research Funds for the Central Universities (WF1214035).
The authors declare that they have no competing interests.
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